{"id":10257,"date":"2015-10-01T00:00:00","date_gmt":"2015-10-01T00:00:00","guid":{"rendered":"https:\/\/insulation.org\/io\/articles\/understanding-objectives-the-first-step-in-designing-insulation-systems\/"},"modified":"2015-10-01T00:00:00","modified_gmt":"2015-10-01T00:00:00","slug":"understanding-objectives-the-first-step-in-designing-insulation-systems","status":"publish","type":"articles","link":"https:\/\/insulation.org\/io\/articles\/understanding-objectives-the-first-step-in-designing-insulation-systems\/","title":{"rendered":"Understanding Objectives: The First Step in Designing Insulation Systems"},"content":{"rendered":"<p>Most engineers, architects, and end users are familiar with  the use of insulation to reduce heating and cooling loads and control noise in  building envelopes or residential structures. They may not be as familiar with  mechanical insulations systems used for pipes, ducts, tanks, and equipment. The  installed cost of these insulation systems is usually a small part of the total  cost of a project, but yield significant results and savings. However,  mechanical insulation is often overlooked, undervalued, or improperly specified  and maintained in commercial and industrial construction projects.<\/p>\n<p>Designing insulation systems  can be complicated. Insulation systems are intended to satisfy a number of  design objectives. In some projects, multiple design objectives must be  satisfied simultaneously. For example, the objective may be to minimize energy use and to avoid surface  condensation on a chilled-water line. The chilled-water line may pass through  various spaces within the project. Since the various spaces may have differing  temperature and humidity conditions, it is  likely that different insulation  materials, thicknesses, and coverings may be required for a single line.  Since projects may involve many lines operating at various service temperatures  in various environmental conditions, it is obvious that a systematic approach  is required for all but the simplest projects.<\/p>\n<h2 style=\"color:#006fba\">Design Questions<\/h2>\n<p>In engineering schools, students are taught that the design  process is divided into a number of phases along these lines:<\/p>\n<ol>\n<li>Identify  the need or define the problem;<\/li>\n<li>Gather  pertinent information;<\/li>\n<li>Identify  possible solutions;<\/li>\n<li>Analyze  and select a solution; and<\/li>\n<li>Communicate  the solution.<\/li>\n<\/ol>\n<p>For a mechanical insulation design project, these phases  could be expanded and restated as follows:<\/p>\n<ol>\n<li>Identify  the design objectives (Why insulate?);<\/li>\n<li>Identify  what is to be insulated (What?);<\/li>\n<li>Identify  the location and appropriate ambient design conditions (Where?);<\/li>\n<li>Identify  the materials and systems available (How?); <\/li>\n<li>Analyze  and determine the acceptable solutions (How to and how much?); and<\/li>\n<li>Write  the specification.<\/li>\n<\/ol>\n<p>For mechanical insulation, the design process boils down to  developing answers to 6 basic questions:<\/p>\n<ol>\n<li><em>Why? <\/em><\/li>\n<li><em>What? <\/em><\/li>\n<li><em>Where? <\/em><\/li>\n<li><em>How? <\/em><\/li>\n<li><em>How  to? <\/em><\/li>\n<li><em>How  much?<\/em><\/li>\n<\/ol>\n<h2 style=\"color:#006fba\">Why Insulate?<\/h2>\n<p>The critical first step in the design process is answering  the question, why insulate? Insulation has many purposes and may be used to  satisfy one or more of the following design objectives.<\/p>\n<ul>\n<li><strong>Energy  conservation and thermal system regulation: <\/strong>minimizing unwanted heat loss\/gain from systems. There are  3 primary reasons to conserve energy: <\/li>\n<ul>\n<li>Minimizing  the use of scarce natural resources;<\/li>\n<li>Maximizing  return on investment and minimizing the life cycle cost; and<\/li>\n<li>Minimizing  the GHG emissions associated with energy usage.<\/li>\n<\/ul>\n<li><strong>Personnel  protection: <\/strong>controlling  surface temperatures to avoid contact burns (hot or cold).<\/li>\n<li><strong>Fire  safety: <\/strong>protecting  critical building elements and slowing the spread of fire in buildings.<\/li>\n<li><strong>Condensation control: <\/strong>minimizing condensation and the potential for mold  growth by keeping surface temperature above the dew point of surrounding air.<\/li>\n<li><strong>Process control:<\/strong> minimizing temperature change in  processes where close control is needed.<\/li>\n<li><strong>Increasing  equipment life:<\/strong> extending the life of your equipment which saves money over time.<\/li>\n<li><strong>Freeze  protection:<\/strong> minimizing energy required for heat tracing systems and\/or extending the time  to freezing in the event of system failure.<\/li>\n<li><strong>Noise  control: <\/strong>reducing\/controlling  noise in mechanical systems.<\/li>\n<\/ul>\n<p>In addition to these design objectives, there are a number  of design considerations that may require attention when designing a mechanical  insulation system:<\/p>\n<ul>\n<li>Abuse  resistance;<\/li>\n<li>Corrosion  under insulation (CUI);<\/li>\n<li>Indoor  air quality;<\/li>\n<li>Maintainability;<\/li>\n<li>Regulatory  considerations;<\/li>\n<li>Service  and location; and<\/li>\n<li>Service  life.<\/li>\n<\/ul>\n<p>A thorough understanding of the design objectives and recognition of the  design considerations are the first steps in the successful design of a  mechanical insulation system.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Most engineers, architects, and end users are familiar with the use of insulation to reduce heating and cooling loads and control noise in building envelopes or residential structures. They may not be as familiar with mechanical insulations systems used for pipes, ducts, tanks, and equipment. The installed cost of these insulation systems is usually a<\/p>\n","protected":false},"author":[88],"featured_media":0,"template":"","categories":[],"class_list":["post-10257","articles","type-articles","status-publish","hentry","author-christopher-p-crall"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.0 (Yoast SEO v24.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Understanding Objectives: The First Step in Designing Insulation Systems - Insulation Outlook Magazine<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/insulation.org\/io\/articles\/understanding-objectives-the-first-step-in-designing-insulation-systems\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Understanding Objectives: The First Step in Designing Insulation Systems\" \/>\n<meta property=\"og:description\" content=\"Most engineers, architects, and end users are familiar with the use of insulation to reduce heating and cooling loads and control noise in building envelopes or residential structures. 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