{"id":7486,"date":"1998-07-01T00:00:00","date_gmt":"1998-07-01T00:00:00","guid":{"rendered":"https:\/\/insulation.org\/io\/articles\/fiber-glass-and-slag-wool-insulation-a-life-cycle-approach\/"},"modified":"1998-07-01T00:00:00","modified_gmt":"1998-07-01T00:00:00","slug":"fiber-glass-and-slag-wool-insulation-a-life-cycle-approach","status":"publish","type":"articles","link":"https:\/\/insulation.org\/io\/articles\/fiber-glass-and-slag-wool-insulation-a-life-cycle-approach\/","title":{"rendered":"Fiber Glass and Slag Wool Insulation: a Life-Cycle Approach"},"content":{"rendered":"<p>Recycled content is the most immediately noticeable,<\/p>\n<p>environmentally beneficial feature of a product. <\/p>\n<p>Preference for a design, product or service based solely on<\/p>\n<p>this one attribute, however, can be misleading.  The<\/p>\n<p>Environmental Protection Agency (EPA) and other<\/p>\n<p>environmental experts recommend that a comparison of the<\/p>\n<p>environmental properties of competing products employ a<\/p>\n<p>life-cycle analysis.<\/p>\n<p>A life-cycle analysis is an appraisal of the environmental<\/p>\n<p>impacts connected with a product or service through an<\/p>\n<p>examination environmental traits of the product during the<\/p>\n<p>following stages: pre-manufacturing; manufacturing;<\/p>\n<p>distribution\/packaging; use, reuse, maintenance; and waste<\/p>\n<p>management.  In other words, life-cycle is a &#8220;cradle-to-<\/p>\n<p>grave&#8221; assessment.<\/p>\n<p>Responding to the recommendation of environmental experts,<\/p>\n<p>the North American Insulation Manufacturers Association<\/p>\n<p>(NAIMA) has developed this brochure outlining the various<\/p>\n<p>life-cycle characteristics that specifiers should consider<\/p>\n<p>in determining the most relevant attributes of an<\/p>\n<p>environmentally preferable insulation product.<\/p>\n<h5>PRE-MANUFACTURING STAGE<\/h5>\n<p>An analysis of the pre-manufacturing stage should reflect<\/p>\n<p>environmental effects associated with all pre-manufacturing<\/p>\n<p>activities including raw material acquisition and<\/p>\n<p>intermediate processing.  For example:<\/p>\n<p><strong><em>Fiber Glass Insulation Is Made From Sand or Recycled Glass<\/em><\/strong><\/p>\n<ul>\n<li>Sand is a &#8220;rapidly renewable resource,&#8221; one that will\n<p>  always be in plentiful supply.  Thus, the use of sand as<\/p>\n<p>  a raw material does not impose any impact on a non-<\/p>\n<p>  renewable natural resource.<\/p>\n<li>Recycled plate and bottle glass is considered a\n<p>  secondary raw material.  When used as a raw material,<\/p>\n<p>  recycled glass is transformed into a product that saves<\/p>\n<p>  energy and reduces pollution.<\/p>\n<\/ul>\n<p><strong><em>Slag Wool Insulation Is Made from Blast Furnace Slag<\/em><\/strong><\/p>\n<ul>\n<li>Slag wool insulation uses raw materials derived from a\n<p>  secondary source &#8211; blast furnace slag &#8211; and does not<\/p>\n<p>  deplete any natural resources.<\/p>\n<\/ul>\n<p><strong><em>Caution: Some Secondary Materials May Indirectly Deplete<\/p>\n<p>Natural Resources<\/em><\/strong><\/p>\n<p>  When a secondary raw material is used, consideration<\/p>\n<p>should be given to whether its use may indirectly<\/p>\n<p>accelerate the depletion of a natural resource.  For<\/p>\n<p>example, by using recycled newsprint for insulation, the<\/p>\n<p>manufacturers of cellulose insulation have removed<\/p>\n<p>newsprint from the recycling stream and forced printers to<\/p>\n<p>rely upon virgin, rather than recycled, newsprint.  This<\/p>\n<p>translates into a further loss of renewable raw timber<\/p>\n<p>resources.<\/p>\n<h5>MANUFACTURING STAGE<\/h5>\n<p><strong><em>Energy Consumption vs. Energy Saved<\/em><\/strong><\/p>\n<p>While the production of fiber glass and slag wool<\/p>\n<p>insulation is energy-intensive, manufacturers have improved<\/p>\n<p>energy efficiency substantially over the last decade by<\/p>\n<p>using increasingly more sophisticated technology.  It is<\/p>\n<p>important to note that the energy used in production is<\/p>\n<p>immediately replenished through the use of the final<\/p>\n<p>product.<\/p>\n<p>An evaluation of the manufacturing process should measure<\/p>\n<p>inputs (such as energy consumption) and outputs (such as<\/p>\n<p>air and water effluents).<\/p>\n<p><strong><em>Inputs<\/em><\/strong><\/p>\n<ul>\n<li>Nearly 33 trillion Btu of energy are consumed by fiber\n<p>  glass and slag wool producers annually to manufacture<\/p>\n<p>  insulation products; however, insulation produced each<\/p>\n<p>  year saves about 400 trillion Btu annually.<\/p>\n<li>All insulation products installed in U.S. buildings save\n<p>  consumers about 12 quadrillion Btu annually or about 42<\/p>\n<p>  percent of the energy that would have been consumed with<\/p>\n<p>  no insulation in place.  Twelve quadrillion Btu is<\/p>\n<p>  almost 15 percent of the total national energy used; it<\/p>\n<p>  is enough energy to supply the total energy requirements<\/p>\n<p>  of Florida for 4 years.<\/p>\n<li>A typical pound of insulation saves 12 times as much\n<p>  energy in its first year in place as the energy used to<\/p>\n<p>  produce it.<\/p>\n<\/ul>\n<p><strong><em>Outputs<\/em><\/strong><\/p>\n<p>Most fiber glass and slag wool manufacturing facilities<\/p>\n<p>utilize a closed-loop water recycling system making waste<\/p>\n<p>water effluent discharges nonexistent.  While manufacturing<\/p>\n<p>facilities emit certain air pollutants, both the fiber<\/p>\n<p>glass and slag wool industries will soon adopt maximum<\/p>\n<p>achievable control technology (MACT) to help limit the<\/p>\n<p>amount of air pollutants emitted into the atmosphere.<\/p>\n<p>These new controls will supplement existing controls that<\/p>\n<p>already substantially reduce potential air emissions from<\/p>\n<p>the manufacturing process.<\/p>\n<p>lutants emitted into the atmosphere.<\/p>\n<p><strong>PACKAGING AND TRANSPORTATION<\/strong><\/p>\n<p><strong><em>Total Product Volume<\/em><\/strong><\/p>\n<p>A life-cycle analysis should consider the total product<\/p>\n<p>volume it takes to accomplish an assigned task.  For<\/p>\n<p>example:<\/p>\n<ul>\n<li>To insulate a typical 2,500 sq. ft. two-story home with\n<p>  an R-value of R-30 in the attic, and an R-13 in the<\/p>\n<p>  exterior walls, requires 2,695 pounds of cellulose<\/p>\n<p>  insulation, which is three times more material per house<\/p>\n<p>  than fiber glass.<\/p>\n<li>Because fiber glass insulation products are more compact\n<p>  than other insulation products, the packaging for fiber<\/p>\n<p>  glass products requires significantly less material. <\/p>\n<p>  For example, to insulate a typical 2,500 sq. ft. house<\/p>\n<p>  requires 30 packages of fiber glass compared with 109<\/p>\n<p>  cellulose insulation packages.<\/p>\n<\/ul>\n<p><strong>RECYCLABLE PACKAGING<\/strong><\/p>\n<p>Fiber glass and slag wool manufacturers now use recyclable<\/p>\n<p>plastic packaging as a way to conserve resources. <\/p>\n<p>Packaging is often coded for material identification, and<\/p>\n<p>can be recycled in areas where facilities exist.<\/p>\n<p><strong>LESS ENERGY USED TO TRANSPORT MATERIALS<\/strong><\/p>\n<p>Due to the compact nature of fiber glass and slag wool<\/p>\n<p>insulation, combined with compression packaging, the actual<\/p>\n<p>amount of packaging material has been reduced and the<\/p>\n<p>result is less scrap at the job site and in the waste<\/p>\n<p>stream.  Since fiber glass and slag wool insulation<\/p>\n<p>products are so highly compressed, more insulation can be<\/p>\n<p>shipped in each truck and the result is a reduction in the<\/p>\n<p>energy required for transportation.<\/p>\n<p><strong>PRODUCT CHARACTERISTICS<\/strong><\/p>\n<p><strong><em>Judging a Product&#8217;s Ability to Perform Its Intended<\/p>\n<p>Function<\/em><\/strong><\/p>\n<p>Due to the compact nature of fiber glass and slag wool<\/p>\n<p>insulation, combined with compression packaging, the actual<\/p>\n<p>amount of packaging material has been reduced and the<\/p>\n<p>result is less scrap at the job site and in the waste<\/p>\n<p>stream.  Since fiber glass and slag wool insulation<\/p>\n<p>products are so highly compressed, more insulation can be<\/p>\n<p>shipped in each truck and the result is a reduction in the<\/p>\n<p>energy required for transportation.<\/p>\n<p><strong><em>R-Value<\/em><\/strong><\/p>\n<p>R-value is resistance to heat flow &#8212; the higher the R-<\/p>\n<p>value, the greater the insulating power.  Thickness of<\/p>\n<p>insulation is only one factor that determines its R-value. <\/p>\n<p>In fact, insulation should always be specified by R-value,<\/p>\n<p>not thickness.<\/p>\n<p>  Fiber glass and slag wool insulations are high<\/p>\n<p>performance products that yield a high R-value per inch,<\/p>\n<p>which varies depending on density.  The overall R-value<\/p>\n<p>installed in the building is the measurement to look for,<\/p>\n<p>not the R-value per inch.<\/p>\n<p><strong><em>Settling<\/em><\/strong><\/p>\n<p>A product&#8217;s R-value should not deteriorate over time.  If<\/p>\n<p>an insulation product settles, the installed thermal<\/p>\n<p>performance is directly impacted.  Therefore, specifiers<\/p>\n<p>should consider a product&#8217;s ability to resist settling and<\/p>\n<p>maintain its thermal performance for the life of the<\/p>\n<p>building.<\/p>\n<p><strong><em>Water Absorption<\/em><\/strong><\/p>\n<p>In general, insulation will lose R-value when wet.  Some<\/p>\n<p>insulation is made of material that does not wick up and<\/p>\n<p>hold water, but other insulations will absorb water and may<\/p>\n<p>mat down causing permanent reduction in the thermal<\/p>\n<p>performance.<\/p>\n<p><strong><em>Corrosion and Flame Resistance<\/em><\/strong><\/p>\n<p>Certain chemicals routinely applied as a fire retardant to<\/p>\n<p>most cellulose insulations can cause the corrosion of pipes<\/p>\n<p>and wires under some conditions.  Flame resistance is<\/p>\n<p>another performance feature that should be weighted in<\/p>\n<p>selecting an insulation material. <\/p>\n<ul>\n<li>Fiber glass and slag wool insulations are naturally non-\n<p>  combustible and remain so for the life of the product. <\/p>\n<p>  Fiber glass and slag wool require no additional fire<\/p>\n<p>  retardant chemical treatments.<\/p>\n<li>Cellulose insulation is made of ground-up or shredded\n<p>  newspaper, and wood-based products are naturally<\/p>\n<p>  combustible.  To protect against fire hazards, cellulose<\/p>\n<p>  insulation is heavily treated with fire retardant<\/p>\n<p>  chemicals prior to installation.  Typically, 540 pounds<\/p>\n<p>  of fire retardant chemicals are added to cellulose<\/p>\n<p>  insulation used to insulate a 2,500 square foot home. <\/p>\n<p>  The Consumer Product Safety Commission (CPSC) mandates<\/p>\n<p>  that cellulose packages carry a fire hazard warning for<\/p>\n<p>  consumers and users.<\/p>\n<\/ul>\n<p><strong>USE, REUSE AND MAINTENANCE<\/strong><\/p>\n<p><strong><em>Fiber Glass and Slag Wool Insulations are Reusable<\/em><\/strong><\/p>\n<p>  Most modern buildings are subject to expansion, remodeling, or<\/p>\n<p>  some other type of renovation during their lifetime.  Because of<\/p>\n<p>  this, the reusable nature of a product is a key factor in the<\/p>\n<p>  life-cycle analysis.  For example:<\/p>\n<ul>\n<li>Fiber glass and stag wool batt insulation can be removed\n<p>      easily and actually put back in place.  In other words,<\/p>\n<p>      they are reusable.  This is not true of all insulation<\/p>\n<p>      materials.  Certain foams or aerated concrete require<\/p>\n<p>      extensive chiseling to remove the insulation.  Such an<\/p>\n<p>      operation can result in loss of building materials that are<\/p>\n<p>      damaged in the removal process and loss of the insulation<\/p>\n<p>      itself.<\/p>\n<li>Fiber glass and slag wool insulation require no\n<p>      maintenance.  This eliminates the expenditure of energy or<\/p>\n<p>      natural resources associated with maintenance operations.<\/p>\n<li>In addition, fiber glass and slag wool insulation last for\n<p>      the life of the building if undisturbed.  A long life<\/p>\n<p>      expectancy saves money on replacements and retrofits, and<\/p>\n<p>      also ensures that no additional material is entering the<\/p>\n<p>      waste stream.<\/p>\n<\/ul>\n<p><strong>RECYCLED CONTENT<\/strong><\/p>\n<p><strong><em>  High Recycled Content<\/em><\/strong><\/p>\n<p>  Not only do fiber glass and slag wool insulation products save<\/p>\n<p>  energy, they use a high percentage of recycled material which<\/p>\n<p>  further helps the environment.  In addition to reducing demand<\/p>\n<p>  on virgin resources, using recycled materials saves landfill<\/p>\n<p>  space by diverting materials from the solid waste stream, and<\/p>\n<p>  reduces the energy used, and pollution emitted, during the<\/p>\n<p>  manufacturing process.  Recent surveys on the amount of recycled<\/p>\n<p>  content in fiber glass and slag wool insulations include the<\/p>\n<p>  following facts:<\/p>\n<p><strong><em>Fiber Glass<\/em><\/strong><\/p>\n<ul>\n<li>The amount of recycled glass used by fiber glass insulation\n<p>      manufacturers in 1996 was over one billion pounds.<\/p>\n<li>The use of recycled glass resulted in a savings of over 27\n<p>      million cu. ft. of landfill space at a density of 37<\/p>\n<p>      lbs.\/cu. ft. (semi-crushed glass).<\/p>\n<li>Many fiber glass insulation products now contain up to 40\n<p>  percent recycled materials, depending on the plant in which<\/p>\n<p>  they are produced.<\/p>\n<li>Fiber glass insulation manufacturers recycle more material\n<p>  by weight than any other type of insulation used the<\/p>\n<p>  building and construction sector.<\/p>\n<li>According to the Glass Packaging Institute, fiber glass\n<p>  insulation is the largest secondary market for recycled<\/p>\n<p>  glass containers.<\/p>\n<\/ul>\n<p><strong><em>Slag Wool<\/em><\/strong><\/p>\n<ul>\n<li>The amount of recycled blast furnace slag used by slag wool\n<p>  insulation manufacturers in 1996 was more than one billion<\/p>\n<p>  pounds.<\/p>\n<li>The use of recycled blast furnace slag resulted in a\n<p>  savings of over 16 million cu. ft. of landfill space.<\/p>\n<li>The slag wool industry consumes a significant portion &#8212;\n<p>  approximately 6 percent &#8212; of the blast furnace slag<\/p>\n<p>  produced in the United States that might otherwise end up<\/p>\n<p>  in a landfill.<\/p>\n<li>The industry estimates that over 90 percent of their slag\n<p>  acquisition is new slag purchased directly from<\/p>\n<p>  manufacturers.  The remaining 10 percent is mined from<\/p>\n<p>  waste disposal sites.<\/p>\n<\/ul>\n<p><strong>HEALTH ISSUES<\/strong><\/p>\n<p><strong><em>Tested vs. Untested Products<\/em><\/strong><\/p>\n<p>An important feature of a life-cycle analysis is whether a<\/p>\n<p>product or service poses human health risks.  The EPA has listed<\/p>\n<p>carcinogenicity and irritancy as attributes that justify<\/p>\n<p>labeling a product as a human health risk.  Consumer products of<\/p>\n<p>all kinds currently carry these labels.  Just because one<\/p>\n<p>product has been thoroughly tested for carcinogenicity and<\/p>\n<p>irritancy (e.g., fiber glass and slag wool insulations) and<\/p>\n<p>another has not (e.g., cellulose insulation) should not imply<\/p>\n<p>environmental preference for the non-tested product.  Indeed,<\/p>\n<p>the failure of a manufacturer adequately to test its product<\/p>\n<p>should be a critical factor in determining that a product is not<\/p>\n<p>environmentally preferable.<\/p>\n<p>When evaluating alleged health hazards of a product, specifiers<\/p>\n<p>should distinguish: a) between products that impose potential<\/p>\n<p>risks in the manufacturing process, but not in use of the final<\/p>\n<p>product, and b) between those products which pose risks in both<\/p>\n<p>the manufacturing process and the final use of the product.<\/p>\n<p><strong><em>Fiber Glass and Slag Wool Are Safe to Manufacture, Install and<\/p>\n<p>Use<\/em><\/strong><\/p>\n<p>Fiber glass and slag wool manufacturers have funded over 50<\/p>\n<p>million dollars of research at leading independent laboratories<\/p>\n<p>and universities in the United States and abroad.  In the past<\/p>\n<p>ten years, there have been a number of comprehensive reviews of<\/p>\n<p>research on the health aspects of fiber glass and slag wool by<\/p>\n<p>U.S. and international organizations.  These reviews have<\/p>\n<p>concluded that fiber glass and slag wool have not been shown to<\/p>\n<p>cause cancer or nonmalignant diseases in humans.  Indeed, the<\/p>\n<p>weight of scientific evidence demonstrates that fiber glass and<\/p>\n<p>slag wool insulations are safe to manufacture, install and use<\/p>\n<p>when practical recommended work practices are followed.<\/p>\n<p><strong>WASTE MANAGEMENT<\/strong><\/p>\n<p><strong><em>Recyclable<\/em><\/strong><\/p>\n<p>Another factor of importance in a life-cycle analysis is whether<\/p>\n<p>the product is recyclable.  As mentioned previously, fiber glass<\/p>\n<p>and slag wool insulations are reusable after the initial<\/p>\n<p>installation and, therefore, are recyclable.  Fiber glass also<\/p>\n<p>has the capacity to be reclaimed from demolition debris and<\/p>\n<p>recycled into new products.  In fact, fiber glass trimming at<\/p>\n<p>manufacturing facilities is routinely placed back into the mix<\/p>\n<p>and converted into usable products.  Not all insulation products<\/p>\n<p>possess such a characteristic.<\/p>\n<p>mmended work practices are followed.<\/p>\n<p><strong>SAFEGUARDING THE ENVIRONMENT<\/strong><\/p>\n<p>Fiber glass and slag wool insulation products make buildings<\/p>\n<p>more energy efficient, reducing the amount of fossil fuel<\/p>\n<p>combustion needed to heat and cool homes, businesses, and<\/p>\n<p>factories, which, in turn, decreases the amount of sulfur<\/p>\n<p>dioxide and carbon dioxide emitted into the atmosphere.<\/p>\n<p> Because carbon dioxide is one of the principal &#8220;greenhouse<\/p>\n<p>gases&#8221; contributing to global warming, and sulfur dioxide is the<\/p>\n<p>major component of acid rain, insulation plays a significant<\/p>\n<p>role in protecting the environment.  For example, insulation<\/p>\n<p>currently in place in U.S. buildings reduces the amount of<\/p>\n<p>carbon dioxide emissions by 780 million tons each year.<\/p>\n<p> The fiber glass and slag wool industries are also<\/p>\n<p>safeguarding the integrity of the ecological balance by<\/p>\n<p>manufacturing products whose components may be recovered and<\/p>\n<p>reused at the end useful life of the product.  Fiber glass and<\/p>\n<p>slag wool insulations sustain the energy life-cycle by<\/p>\n<p>transforming what might otherwise be waste products into<\/p>\n<p>insulation material that can be used over and over again.<\/p>\n<p> Indeed, from a life-cycle perspective, fiber glass and slag<\/p>\n<p>wool insulation offer tremendous benefits to the environment and<\/p>\n<p>complement policies which promote environmentally preferred<\/p>\n<p>products.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Using recycled materials is just the first step.<\/p>\n","protected":false},"author":[55],"featured_media":0,"template":"","categories":[29],"class_list":["post-7486","articles","type-articles","status-publish","hentry","category-environmental-control","author-angus-e-crane"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.0 (Yoast SEO v24.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Fiber Glass and Slag Wool Insulation: a Life-Cycle Approach - 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