{"id":7488,"date":"1998-03-01T00:00:00","date_gmt":"1998-03-01T00:00:00","guid":{"rendered":"https:\/\/insulation.org\/io\/articles\/steam-partnership-improving-system-efficiency-through-marketplace-partnerships\/"},"modified":"1998-03-01T00:00:00","modified_gmt":"1998-03-01T00:00:00","slug":"steam-partnership-improving-system-efficiency-through-marketplace-partnerships","status":"publish","type":"articles","link":"https:\/\/insulation.org\/io\/articles\/steam-partnership-improving-system-efficiency-through-marketplace-partnerships\/","title":{"rendered":"Steam Partnership: Improving System Efficiency Through Marketplace Partnerships"},"content":{"rendered":"<p>The Alliance to Save Energy, a national nonprofit organization based in Washington D.C. and the<\/p>\n<p>U.S. Department of Energy are working with energy-efficiency suppliers to promote the<\/p>\n<p>comprehensive upgrade of industrial steam systems.  Like EPA&#8217;s Green Lights and DOE&#8217;s Motor<\/p>\n<p>Challenge, the Steam Partnership program will encourage industrial energy consumers to retrofit<\/p>\n<p>their steam plants wherever profitable.  The Alliance has organized a &#8220;Steam Team&#8221; of trade<\/p>\n<p>associations, consulting engineering firms, and energy-efficiency companies to help develop this<\/p>\n<p>public-private initiative.<\/p>\n<h5>Overview<\/h5>\n<p>\nImproving the energy efficiency of industrial steam plants is a significant opportunity for U.S.<\/p>\n<p>industry to improve plant productivity and reduce many of the costs associated with<\/p>\n<p>production.  The Alliance to Save Energy estimates that roughly 2.8 quads (2,800 trillion Btu)<\/p>\n<p>of energy could be saved  through cost-effective energy-efficiency improvements in industrial<\/p>\n<p>steam systems.  The energy savings, worth approximately $6.3 billion (1995 dollars), could<\/p>\n<p>be invested in new processes and equipment to improve productivity.\n<\/p>\n<p>Unfortunately, several factors interfere with the efficient production of steam.  First, many<\/p>\n<p>boiler operators are not aware of steam-system efficiency opportunities and have not been<\/p>\n<p>properly trained to look for them.  Second, industrial plant managers often fail to recognize<\/p>\n<p>the importance of the boiler house or appreciate steam&#8217;s role in the production process.  When<\/p>\n<p>this happens, boiler operators and maintenance staff soon get the message: &#8220;&#8230;.efficient<\/p>\n<p>operation of the steam system is not a priority.&#8221;  <\/p>\n<p>Finally, operators and managers are rarely aware of steam costs.  Too often steam and other<\/p>\n<p>utilities (e.g., compressed air and chilled water) are separated from the other factors of<\/p>\n<p>production &#8212; both physically and in the financial accounting system.  As a result, steam costs<\/p>\n<p>are not assigned to individual processes or production lines.  Instead, they are treated as a fixed<\/p>\n<p>cost and assumed to be uncontrollable.  <\/p>\n<p>Energy-efficient steam systems, like efficient motor and lighting systems, can generate<\/p>\n<p>significant savings through reduced fuel consumption. Improving energy efficiency is one of<\/p>\n<p>the best and least capital-intensive ways of conserving energy and reducing the amount of<\/p>\n<p>pollution that goes up the stack.  The Alliance to Save Energy has found no lack of<\/p>\n<p>information on specific steam technologies, however, there is little information on steam<\/p>\n<p>system efficiency.  The Alliance, the Department of Energy, and the energy-efficiency industry<\/p>\n<p>are working to correct this situation through a public-private initiative focusing on steam-<\/p>\n<p>system efficiency.<\/p>\n<h5>Why Steam Is Important<\/h5>\n<p>\nU.S. industry uses a lot of steam.  In 1995, U.S. manufacturers consumed roughly 16.55<\/p>\n<p>quadrillion Btu (quads) of energy for heat, power, and electricity generation.   According<\/p>\n<p>to the Council of Industrial Boiler Owners, approximately two thirds of all the fuel burned<\/p>\n<p>by these companies is consumed to raise steam, representing approximately 9.34<\/p>\n<p>quadrillion Btu of the 1995 energy total.   <\/p>\n<p>The U.S. manufacturing economy depends on over 54,000 large boilers to produce steam<\/p>\n<p>for process use, to drive mechanical equipment (e.g., pumps and fans), and to generate<\/p>\n<p>electricity.  It costs U.S. industry approximately $21 billion  (1995 dollars) a year to feed<\/p>\n<p>these boilers.   <\/p>\n<p>After the fuels are burned, emissions are released into the atmosphere that cause air<\/p>\n<p>pollution and global warming.  Each year U.S. industry releases approximately 196 million<\/p>\n<p>metric tons of carbon dioxide while producing steam.  These emissions represent over 40 percent of all U.S.<\/p>\n<p>industrial emissions of carbon dioxide and over 13 percent of total U.S. emissions.<\/p>\n<p>Total demand for steam is projected to increase 20 percent in five major industries by 2015 (compared to 1990 levels), with demand in food processing and<\/p>\n<p>chemicals being even greater.  Industrial requirements for steam are increasing most rapidly in the &#8220;other&#8221; category, which includes rubber, plastics,<\/p>\n<p>industrial machinery, and transportation equipment  (See Figure 1).<\/p>\n<p>The seven industries represented in DOE-Office of Industrial Technology&#8217;s Industries of the Future Program are among the most energy and waste intensive<\/p>\n<p>in U.S. industry. These seven industries are aluminum, metal casing, glass, steel, petroluem refining, chemicals, and forest products.  When OIT examined<\/p>\n<p>the importance of steam in these industries, they found that on a weighted average basis, approximately 45 percent of their total energy consumption was<\/p>\n<p>used to raise steam.   <\/p>\n<p>The proportion of total energy used for steam was especially high in forest products,<\/p>\n<p>chemicals, petroleum refining, and steel (See Figure 2).   There is a high degree of overlap<\/p>\n<p>between DOE&#8217;s seven industries and the most steam-intensive industries, which include<\/p>\n<p>chemicals, pulp and paper, food and kindred products, and petroleum refining.<\/p>\n<h5>Steam Energy Efficiency Potential<\/h5>\n<p>Because steam distribution losses can have a significant impact on boiler operations, the<\/p>\n<p>efficiencies of boilers and their distribution systems are closely interrelated.  For this<\/p>\n<p>reason, we have defined the energy-efficiency potential for industrial steam systems as the<\/p>\n<p>total of all the cost-effective efficiency opportunities in steam generation and distribution,<\/p>\n<p>as well as in steam-system operation and maintenance.  The Alliance estimates that a total<\/p>\n<p>steam-system efficiency potential of 30 to 40 percent is available to industry.<\/p>\n<p>There is a significant range of operating efficiencies for boilers, depending on the type of<\/p>\n<p>fuel, the use of heat recovery equipment, and the operating load.  Assuming boilers are in<\/p>\n<p>good repair and properly maintained, the average efficiency of boilers ranges from 76 to 81<\/p>\n<p>percent on natural gas, 78 to 84 percent on oil, and 81 to 85 percent on coal.  These <\/p>\n<p>efficiency levels can be improved by 2 to 5 percent, on average, with boiler tune-ups and<\/p>\n<p>auxiliary equipment where economically justified.  <\/p>\n<p>Unfortunately, many boilers are not properly operated and maintained.  Without proper<\/p>\n<p>operation and maintenance practices, fuel-handling equipment can get worn, burners and<\/p>\n<p>controls can get out of adjustment, boiler water and flue gases are not properly treated, and<\/p>\n<p>hot condensate is not recovered.  As a result of these conditions, steam-system efficiency<\/p>\n<p>can be significantly reduced.  As a rule of thumb, if a boiler has not been maintained for<\/p>\n<p>two years, a 20- to 30- percent gain of efficiency is immediately possible through<\/p>\n<p>maintenance.<\/p>\n<p>Taking care of the steam-distribution system is often considered to be part of good steam-<\/p>\n<p>system maintenance.  In terms of efficiency, the two do overlap; however, individual<\/p>\n<p>steam-distribution energy savings can be substantial and merit separate treatment.  Steam<\/p>\n<p>leaks, steam traps, and insulation are a few of the most rewarding energy-efficiency<\/p>\n<p>opportunities.  On average they can improve a steam-system&#8217;s energy efficiency from 10 to<\/p>\n<p>15 percent.  There are many examples in industry of even greater energy savings with these<\/p>\n<p>technologies.\n<\/p>\n<p>Based on the examples above, a total steam-efficiency potential of  30 to 40 percent<\/p>\n<p>appears reasonable when using a systems approach.  If all U.S. manufacturers improved the<\/p>\n<p>efficiency of their steam systems by 30 percent, they would save approximately 2.8<\/p>\n<p>quadrillion Btu of steam energy &#8212; enough to supply the total energy needs of Michigan for<\/p>\n<p>a year, generate dollar savings of  $6.3 billion (1995 dollars), and reduce emissions by 60<\/p>\n<p>million metric tons of carbon dioxide and 30 thousand metric tons of nitrous oxide. <\/p>\n<p>Steam-system efficiency is a global opportunity as well, representing an energy savings<\/p>\n<p>potential that is five times greater than in the United States alone.  Developing countries<\/p>\n<p>dedicate a large portion of their scarce energy resources to generate steam.  Many of these<\/p>\n<p>countries are facing high growth rates, and it is uncertain where the energy will come from<\/p>\n<p>to meet  future demand.  If the steam-efficiency technologies described here were more<\/p>\n<p>widely adopted internationally, energy demand could be reduced by at least 14 quads and<\/p>\n<p>carbon dioxide emissions could be reduced by over 250 million metric tons.<\/p>\n<p><h5>Industrial Steam Technologies<\/h5>\n<p>Industrial steam systems contain many cost-effective efficiency opportunities.  Each<\/p>\n<p>opportunity, by itself, may appear small, improving energy efficiency only a few<\/p>\n<p>percentage points.  However, the energy savings can add up quickly.  Common examples<\/p>\n<p>of steam-system efficiency opportunities are discussed below.<\/p>\n<h5>Opportunities in Steam Generation<\/h5>\n<p><b><em>Boilers.<\/em><\/b>  Boiler efficiency is the percentage of the fuel&#8217;s energy which is converted to<\/p>\n<p>steam energy.  Reducing waste-heat energy losses going &#8220;up the chimney&#8221; is probably the<\/p>\n<p>greatest opportunity to improve steam-generation efficiency.  Incomplete combustion and<\/p>\n<p>heat loss from exterior boiler surfaces can also cause significant losses.   Together, these<\/p>\n<p>losses can reach 30 percent of the fuel input.  The three basic strategies for minimizing<\/p>\n<p>stack gas heat loss are the following:  <\/p>\n<ol>\n<li>minimizing excess air in combustion\n<li>keeping heat transfer surfaces clean\n<li>adding flue gas heat recovery equipment where justified\n<\/ol>\n<p>Boiler losses can be reduced with combustion controls and waste heat recovery equipment<\/p>\n<p>such as combustion air preheaters and economizers.  The economics can be very attractive<\/p>\n<p>with boiler efficiency increasing 1.0 percent for each 15 percent reduction in excess air,<\/p>\n<p>1.3 percent reduction in oxygen, or 40oF reduction of stack gas temperature.<\/p>\n<p>Emissions Monitoring.  Using emissions monitoring equipment not only helps plant<\/p>\n<p>operators track emissions, it can also lower plant energy bills.  Researchers from North<\/p>\n<p>Carolina State University evaluated the performance of continuous emissions monitoring<\/p>\n<p>systems on industrial-boiler efficiency.  The monitoring systems reduced excess air by 30<\/p>\n<p>percent (under low fire conditions) and 15 percent (under high fire conditions).  These<\/p>\n<p>adjustments are projected to reduce stack loss by 1.4 percent.  The resulting energy savings<\/p>\n<p>were enough to achieve a simple payback of 2.5 years.<\/p>\n<h5>Opportunities in Maintenance and Operation<\/h5>\n<p>There are many opportunities to improve the efficiency of both boilers and the steam-<\/p>\n<p>distribution system through improved maintenance and operation.  A few examples are<\/p>\n<p>discussed below.<\/p>\n<p><b><em>Water Treatment.<\/em><\/b>  Water treatment is an important aspect of boiler operation which can<\/p>\n<p>affect efficiency or result in plant damage if neglected.  For instance, without proper water<\/p>\n<p>treatment, scale can form on boiler tubes, reducing heat transfer and causing a loss of<\/p>\n<p>boiler efficiency of as much as 10 to 12 percent.   <\/p>\n<p><b><em>Condensate Return.<\/em><\/b>  Recovering hot condensate for reuse as boiler feed water is another<\/p>\n<p>important way to improve efficiency of the system.  The energy used to heat cold makeup<\/p>\n<p>water is a major part of the heat delivered for use by the steam system, requiring an<\/p>\n<p>additional 15 to 18 percent of boiler energy for each pound of cold makeup water.<\/p>\n<p><b><em>Controls.<\/em><\/b>  There have been great advances in boiler control technology as older pneumatic<\/p>\n<p>and analog electronic control systems have given way to digital, computer-based<\/p>\n<p>distributed control systems.  These systems are more reliable and can extend boiler life.<\/p>\n<p>Modern, multiple burner control, coupled with air trim control can result in fuel savings of<\/p>\n<p>3 to 5 percent.  For example, a boiler economic load allocation system optimizes the<\/p>\n<p>loading of multiple boilers providing steam to a common header so as to obtain the lowest<\/p>\n<p>cost per unit of steam.  Honeywell Inc.&#8217;s Industrial Automation and Control Division<\/p>\n<p>commonly recommends this technology to help customers reduce boiler fuel consumption<\/p>\n<p>by 1 to 3 percent and improve performance.<\/p>\n<h5>Steam Distribution<\/h5>\n<p>The steam-distribution system is often the most neglected part of the industrial steam<\/p>\n<p>system; yet, steam-distribution improvements are relatively inexpensive and easy to install. <\/p>\n<p>Total steam-distribution losses are often considerably greater than the losses associated<\/p>\n<p>with the boiler.  Whereas a well-maintained boiler can be improved 5 percent, the<\/p>\n<p>efficiency of steam distribution can often be improved by 10 to 15 percent (sometimes<\/p>\n<p>more).  Below are a few examples of steam-efficiency opportunities in the distribution<\/p>\n<p>system.<\/p>\n<p><b><em>Steam Leaks.<\/em><\/b>  A neglected steam-distribution system can be very costly.  In such systems,<\/p>\n<p>leaks will be found in the piping, valves, process equipment, steam traps, flanges, or other<\/p>\n<p>connections.  Fixing steam leaks is a simple, no cost\/low cost opportunity to save energy<\/p>\n<p>and money.  Steam systems can realize a 3 to 5 percent efficiency improvement when<\/p>\n<p>steam leaks are actively identified and repaired. <\/p>\n<p><b><em>Steam Traps.<\/em><\/b>  Saving energy through a steam-trap maintenance program can seem &#8220;too<\/p>\n<p>good to be true,&#8221; yet, the savings are often dramatic.  In the absence of a maintenance<\/p>\n<p>program, it is common to find 15 to 20 percent of a plant&#8217;s steam traps to be <\/p>\n<p>malfunctioning.  Energy efficiency gains of 10 to 15 percent are common when steam traps<\/p>\n<p>are actively maintained.<\/p>\n<p>Armstrong International estimates that, on average, each defective trap wastes over<\/p>\n<p>400,000 pounds of steam a year, worth over $2,000.   These savings can add up quickly,<\/p>\n<p>especially for plants with many traps.  For instance, a typical petrochemical plant will have<\/p>\n<p>over 5,000 steam traps, and can save hundreds of thousands of dollars in single year. <\/p>\n<p>Savings are also significant for medium-sized plants that often have a couple thousand<\/p>\n<p>traps, and even small plants commonly have several hundred.<\/p>\n<p><b><em>Insulation.<\/em><\/b>  A recent analysis estimated the economic conservation potential of  thermal-<\/p>\n<p>insulation related efficiency to be 5 percent or less of total industrial energy use.  However,<\/p>\n<p>plants audited under DOE&#8217;s Industrial Assessment Center program demonstrated a savings<\/p>\n<p>potential ranging from 3 percent to as high as 13 percent of total natural gas usage on<\/p>\n<p>average.   When a Georgia-Pacific plywood plant in Madison, Ga., upgraded the<\/p>\n<p>insulation on the  steam lines to its dryers, the plant was able to <\/p>\n<ul>\n<li>cut steam usage by approximately 6,000 pounds\/hour\n<li>eliminate the use of purchased fuel\n<li>reduce CO2 emissions by 6 percent\n<li>achieve a 6-month payback on investment\n<\/ul>\n<p>Although information about specific steam technologies is readily available, there is little<\/p>\n<p>public information that addresses the benefits of approaching steam plants as a system. <\/p>\n<p>That is why a program is needed  <\/p>\n<ol>\n<li>to promote greater awareness of the energy and environmental benefits of steam-system\n<p>efficiency technologies<\/p>\n<li>to provide steam-plant operators with the tools and technical assistance they need to\n<p>improve the efficiency of their steam plants.<\/p>\n<\/ol>\n<h5>Steam Partnership Program<\/h5>\n<p>The Alliance to Save Energy and the Department of Energy&#8217;s Office of Industrial<\/p>\n<p>Technologies are developing a public-private partnership to address the efficiency needs of<\/p>\n<p>industrial steam systems.  Leading providers of energy-efficient steam products and<\/p>\n<p>services are working with DOE and the Alliance to develop the program. As envisioned,<\/p>\n<p>the program will have three basic components:<\/p>\n<p><b><em>Steam Challenge<\/em><\/b><\/p>\n<p>This program component would consist of a voluntary energy-efficiency program targeted<\/p>\n<p>to the needs of industrial steam &#8220;systems.&#8221;  Rather than promoting the energy savings of<\/p>\n<p>any single steam-efficiency technology, this program will take a comprehensive approach<\/p>\n<p>to promote greater awareness of energy efficiency and pollution prevention opportunities<\/p>\n<p>throughout the steam system &#8212; from the burner to the boiler, to distribution, to the process,<\/p>\n<p>and back to the boiler.  <\/p>\n<p>Modeled after DOE&#8217;s successful Motor Challenge Program, the Steam Partnership program<\/p>\n<p>will invite industrial companies to take advantage of the program&#8217;s technical resources on<\/p>\n<p>steam efficiency (see below).  In addition, industrial companies will be encouraged to<\/p>\n<p>make voluntary commitments to improve their steam plant&#8217;s efficiency wherever<\/p>\n<p>profitable.<\/p>\n<p>The Alliance is organizing a &#8220;Steam Team&#8221; of trade associations and companies from each<\/p>\n<p>of the relevant steam-efficiency industries to support the steam-efficiency program. <\/p>\n<p>Today, the Steam Team includes the North American Insulation Manufacturers<\/p>\n<p>Association (NAIMA), the American Gas Association (AGA), the Council of Industrial<\/p>\n<p>Boiler Owners (CIBO), Armstrong International, and Honeywell Inc.  It is anticipated that<\/p>\n<p>additional manufacturers (and associations) of other steam-related technologies, such as<\/p>\n<p>boilers, water treatment, burners, heat exchangers, diagnostic analysis equipment, pumps,<\/p>\n<p>and service providers, such as energy service companies and consulting engineering firms,<\/p>\n<p>will be asked to participate.  The Steam Team participants will develop a plan and<\/p>\n<p>undertake activities to help promote the steam-system efficiency concept.<\/p>\n<p>In addition, the Steam Team will develop educational tools and materials to help promote<\/p>\n<p>energy-efficient steam systems, drawing from both existing information and newly<\/p>\n<p>developed materials.  The goal is to centralize steam-efficiency information that is<\/p>\n<p>objective, technically competent, and easy to use. The Steam Team is considering a variety<\/p>\n<p>of information tools and activities:<\/p>\n<ul>\n<li>Developing a clearinghouse of existing information on individual steam technologies\n<li>Integrating existing information to promote efficient steam systems\n<li>Coordinating the use of training and educational materials for steam workshops\n<li>Developing Steam Efficiency Software Tools\n<li>Developing Steam System Auditing Procedures\n<li>Developing a Steam Efficiency Technical Assistance Hotline\/Webpage\n<li>Providing a directory of Steam Technology Suppliers and Service Providers\n<li>Producing publications highlighting the potential savings in steam systems\n<li>Certifying Steam System Efficiency Surveyors (using the Internet)\n<li>Providing demonstrations of energy efficient steam technologies and practices\n<\/ul>\n<p>The Alliance plans to involve many organizations servicing the energy needs of industry to<\/p>\n<p>help deliver the &#8220;steam efficiency&#8221; message.  These organizations include the Association<\/p>\n<p>of Energy Engineers, DOE&#8217;s Industrial Assessment Centers, state and local manufacturing<\/p>\n<p>assistance centers, state energy offices, electric and gas utilities and industry trade<\/p>\n<p>associations.  Another major deliverer of the Steam Partnership Program would be the<\/p>\n<p>marketing and sales staff of the energy-efficient product manufacturers participating in the<\/p>\n<p>effort.<\/p>\n<p>Centralizing public and private information on steam efficiency and developing tools to<\/p>\n<p>match the needs of industrial end-users are important objectives of the Steam Partnership<\/p>\n<p>program.  Using both  public and private resources, the partnership will be able to generate<\/p>\n<p>greater awareness of steam efficiency and its economic, energy, and environmental<\/p>\n<p>benefits.<\/p>\n<h5>STEAM PARTNERSHIP: CURRENT STATUS<\/h5>\n<p>On January 16, 1997, the Alliance to Save Energy and the Department of Energy&#8217;s Office<\/p>\n<p>of Industrial Technologies met with representatives from ten key organizations to discuss<\/p>\n<p>how the steam partnership program should be structured.   The meeting participants<\/p>\n<p>strongly supported the steam initiative and made the following recommendations: <\/p>\n<p><b><em>Identify Industry&#8217;s Greatest Steam Information Needs<\/em><\/b><\/p>\n<p>The Steam Partnership should determine what types of steam-efficiency information and<\/p>\n<p>services would be most useful to plant operators and most likely to garner the support of<\/p>\n<p>industrial decision makers.  Over the next six months, the Alliance and DOE should work<\/p>\n<p>closely with industrial steam users through focus groups and roundtable meetings to obtain<\/p>\n<p>this information and draft a product development plan based on the results. <\/p>\n<p><b><em>Centralize Steam Information<\/em><\/b><\/p>\n<p>Many of the meeting participants have access to excellent steam information, such as case<\/p>\n<p>studies, product descriptions, bibliographies, fact sheets, diagnostic software, product and<\/p>\n<p>service provider lists, and educational and training materials.   The Steam Partnership<\/p>\n<p>should help make these resources available to a wider audience by developing a steam-<\/p>\n<p>efficiency information kit and a dedicated steam-efficiency webpage.  <\/p>\n<p><b><em>Develop a Steam-Efficiency Diagnostic Tool<\/em><\/b><\/p>\n<p>Several software tools are now available for individual steam technologies, such as steam<\/p>\n<p>traps, insulation, and boiler controls.  The Partnership should investigate linking these<\/p>\n<p>software tools together and incorporating other steam &#8220;modules&#8221; (i.e., water treatment,<\/p>\n<p>boiler tune-up, and common steam applications) in order to estimate comprehensive steam-<\/p>\n<p>efficiency potential.  By incorporating historical data, this steam software tool could also<\/p>\n<p>be used to benchmark a particular steam system&#8217;s relative performance vis-\u0085-vis an<\/p>\n<p>industry average or best practice.<\/p>\n<p><b><em>Raise the Visibility of Utility Cost<\/em><\/b><\/p>\n<p>In terms of cost, it is important for the Steam Partnership to raise the visibility of supplying<\/p>\n<p>utilities to the plant.  Plant managers sometimes treat energy (which ranges from 3 to 13<\/p>\n<p>percent of production costs) as a fixed cost, when in fact it is a variable cost that is very<\/p>\n<p>much within their control.<\/p>\n<p><b><em>Consider Non-Energy Benefits of Efficiency<\/em><\/b><\/p>\n<p>In addition to energy cost savings, the Steam Partnership should highlight non-energy<\/p>\n<p>benefits, or &#8220;co-benefits.&#8221; These benefits include the environmental benefits, worker safety<\/p>\n<p>and health, and productivity improvements associated with steam efficiency.  Public<\/p>\n<p>recognition that comes from participating in a public-private program may also prove<\/p>\n<p>compelling to industrial decision makers.<\/p>\n<p><b><em>Conference Sessions on Steam Efficiency<\/em><\/b><\/p>\n<p>To further promote the &#8220;systems&#8221; approach to steam efficiency, the Steam Partnership will<\/p>\n<p>lead sessions at the Industrial Energy Technology Conference in Houston, Texas, on April<\/p>\n<p>23-24, 1998.<\/p>\n<h5>PARTNERSHIPS WITH INDUSTRY<\/h5>\n<p><b><em>U.S. Department of Energy<\/em><\/b><\/p>\n<p>The Office of Industrial Technologies (OIT) is part of the Department of Energy&#8217;s Office of<\/p>\n<p>Energy Efficiency and Renewable Energy.  OIT creates partnerships among industry, trade<\/p>\n<p>groups, government agencies, and other organizations to research, develop, and deliver<\/p>\n<p>advanced energy efficiency, renewable energy, and pollution prevention technologies for<\/p>\n<p>industrial customers. By using technology to save energy and cut waste, companies can<\/p>\n<p>lower costs, boost productivity, and help prevent pollution.<\/p>\n<p>It is anticipated that DOE will play a facilitating role in the Steam Partnership program by<\/p>\n<p>contributing staff and resources to develop and distribute tools and information products. <\/p>\n<p>DOE is interested in developing a centralized delivery system of steam-efficiency<\/p>\n<p>information, incorporating the best resources from both the private sector and public<\/p>\n<p>sector.<\/p>\n<p>A program focusing on steam efficiency represents a continuation of 20 years of OIT steam<\/p>\n<p>experience, including work with very low emission burners for boilers, industrial heat<\/p>\n<p>pumps, process integration using pinch technology, and high-performance steam.<\/p>\n<p><b><em>The Alliance to Save Energy<\/em><\/b><\/p>\n<p>The Alliance to Save Energy is a national, non-profit research, education, and advocacy<\/p>\n<p>organization located in Washington, D.C.  Over the last 20 years, the Alliance has<\/p>\n<p>developed a unique relationship with the U.S. energy-efficiency industry.  The Alliance<\/p>\n<p>works closely with the providers of energy-savings products and services to promote<\/p>\n<p>greater investment in energy efficiency in order to achieve national environmental,<\/p>\n<p>economic, and affordable housing goals.    <\/p>\n<p>The Alliance has started to alert energy-efficiency companies and other organizations that<\/p>\n<p>serve the industrial sector about the Steam Partnership and has encouraged their<\/p>\n<p>participation.   Many have expressed interest and are working with the Alliance and DOE<\/p>\n<p>to develop the program.<\/p>\n<p>Many of the steam-efficiency equipment companies are interested in making steam-<\/p>\n<p>efficiency resources available to their customers in the United States and internationally. <\/p>\n<p>The Alliance is currently exploring how the steam partnership program could assist U.S.<\/p>\n<p>efforts to expand the export of energy-efficient technologies.  The Alliance&#8217;s experience<\/p>\n<p>overseas indicates that upgrading industrial steam systems internationally is a great export<\/p>\n<p>opportunity for U.S. energy-efficiency companies.<\/p>\n<h5>STEAM-EFFICIENCY RESOURCES<\/h5>\n<p>As mentioned previously, good information exists on individual steam technologies, but<\/p>\n<p>there is little to be found on steam systems efficiency.  The Alliance has collected some<\/p>\n<p>preliminary information on steam efficiency.  Below is a brief overview of information<\/p>\n<p>resources that are currently available.<\/p>\n<p><em>American Gas Association<\/em> &#8212; a variety of publications relating to natural gas technologies,<\/p>\n<p>industrial energy use trends, equipment profiles, and AGA&#8217;s Commercial and Industrial<\/p>\n<p>Marketing Committee.<\/p>\n<p><em>Industrial Gas Technology Commercialization Center<\/em> &#8212; a variety of publications relating<\/p>\n<p>to new natural gas technologies in the industrial sector.<\/p>\n<p><em>Council of Industrial Boiler Owners<\/em> &#8212; a wide variety of publications on environmental<\/p>\n<p>emissions, cogeneration, boiler technologies, and alternative fuels. Currently drafting an<\/p>\n<p>energy-efficiency handbook for power plant operators.  CIBO has over 65 members<\/p>\n<p>representing 19 major industries.<\/p>\n<p><em>Honeywell Inc.<\/em> &#8212; A Journal on Industrial Automation and Control, Honeywell&#8217;s Industrial<\/p>\n<p>Energy Notes, case studies, and boiler diagnostic software. <\/p>\n<p><em>DOE-OIT<\/em> &#8212; Information on low emission burners for boilers, industrial heat pumps,<\/p>\n<p>process integration using pinch technology, and high-performance steam.<\/p>\n<p><em>Armstrong International<\/em> &#8212; Three worldwide factory seminar facilities, 13 North American<\/p>\n<p>sales representative facilities, four international sales representative facilities, eight co-<\/p>\n<p>sponsored facilities, two mobile seminar vans, extensive library of videotapes, Armstrong<\/p>\n<p>Preventive Maintenance software, CD-Rom, Trap Magazine, and database of steam-trap<\/p>\n<p>performance.<\/p>\n<h5>CONCLUSION<\/h5>\n<p>The Steam Partnership is a unique opportunity to increase industry&#8217;s awareness of energy<\/p>\n<p>efficiency, achieve major energy and cost savings, and improve productivity.  Creating a<\/p>\n<p>working partnership between the U.S. Department of Energy and the wide range of<\/p>\n<p>companies servicing industrial steam systems is critical to the program&#8217;s success.  The<\/p>\n<p>three program components (Steam Challenge, Steam Team, and Steam Partners) represent<\/p>\n<p>the core activities of the Steam Partnership program.  While the program&#8217;s initial focus is<\/p>\n<p>the U.S. industrial sector, there is interest in expanding the program to include other steam-<\/p>\n<p>intensive sectors, such as schools, hospitals, municipal district heating systems, the Federal<\/p>\n<p>government, and the international community.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Energy-efficient steam systems can generate significant savings through reduced fuel consumption.<\/p>\n","protected":false},"author":[56],"featured_media":0,"template":"","categories":[23,21],"class_list":["post-7488","articles","type-articles","status-publish","hentry","category-condensation-control","category-business-managment","author-ted-jones"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.0 (Yoast SEO v24.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Steam Partnership: Improving System Efficiency Through Marketplace Partnerships - Insulation Outlook Magazine<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/insulation.org\/io\/articles\/steam-partnership-improving-system-efficiency-through-marketplace-partnerships\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Steam Partnership: Improving System Efficiency Through Marketplace Partnerships\" \/>\n<meta property=\"og:description\" content=\"Energy-efficient steam systems can generate significant savings through reduced fuel consumption.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/insulation.org\/io\/articles\/steam-partnership-improving-system-efficiency-through-marketplace-partnerships\/\" \/>\n<meta property=\"og:site_name\" content=\"Insulation Outlook Magazine\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"19 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/insulation.org\/io\/articles\/steam-partnership-improving-system-efficiency-through-marketplace-partnerships\/\",\"url\":\"https:\/\/insulation.org\/io\/articles\/steam-partnership-improving-system-efficiency-through-marketplace-partnerships\/\",\"name\":\"Steam Partnership: Improving System Efficiency Through Marketplace Partnerships - 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