{"id":9367,"date":"2020-12-22T18:15:59","date_gmt":"2020-12-22T18:15:59","guid":{"rendered":"https:\/\/insulation.org\/?page_id=9367"},"modified":"2021-07-27T14:37:40","modified_gmt":"2021-07-27T14:37:40","slug":"energy-calculator-for-equipment-vertical-flat-surfaces","status":"publish","type":"page","link":"https:\/\/insulation.org\/training-tools\/designguide\/simple-calculators\/energy-calculator-for-equipment-vertical-flat-surfaces\/","title":{"rendered":"Energy Calculator For Equipment (Vertical Flat Surfaces)"},"content":{"rendered":"<div id=\"pl-9367\"  class=\"panel-layout\" ><div id=\"pg-9367-0\"  class=\"panel-grid panel-no-style\" ><div id=\"pgc-9367-0-0\"  class=\"panel-grid-cell\" ><div id=\"panel-9367-0-0-0\" class=\"so-panel widget widget_sow-editor panel-first-child\" data-index=\"0\" ><div\n\t\t\t\n\t\t\tclass=\"so-widget-sow-editor so-widget-sow-editor-base\"\n\t\t\t\n\t\t>\n<div class=\"siteorigin-widget-tinymce textwidget\">\n\t<div class=\"region region-content\">\n<div id=\"block-system-main\" class=\"block block-system clearfix\">\n<div class=\"content\">\n<article id=\"node-405\" class=\"node node-systems-and-specifications clearfix\">\n<div class=\"node-main-content full-width\">\n<header><\/header>\n<div class=\"content\" style=\"clear: both\">\n<div class=\"field field-name-field-author field-type-text-long field-label-hidden\">\n<div class=\"field-items\">\n<div class=\"field-item even\"><\/div>\n<\/div>\n<\/div>\n<div class=\"field field-name-body field-type-text-with-summary field-label-hidden\">\n<div class=\"field-items\">\n<div class=\"field-item even\">\n<p class=\"lead\">This calculator estimates the performance of an insulated vertical flat surface given the operating temperature, the ambient temperature, and other details about the system.<\/p>\n<div id=\"calcinstr\">\n<h4>Instructions<\/h4>\n<ul>\n<li>Line 1. Enter the surface area of interest<\/li>\n<li>Line 2. Enter average operating (process) temperature for the period of operation<\/li>\n<li>Line 3. Enter average ambient temperature for the period of operation<\/li>\n<li>Line 4. Enter average wind speed for the period of operation (if unknown, use 1 mph for indoor, 8 mph for outdoor)<\/li>\n<li>Line 5. Select an insulation material. <strong>Note: Calculator does not screen for material temperature limitations - use caution<\/strong>.<\/li>\n<li>Line 6. Enter a cost multiplier to modify the default installed costs (e.g. enter 1.10 to increase costs 10%)<\/li>\n<li>Line 7. Enter the effective emittance of the exterior surface (see MIDG&gt;Design Data&gt;Table 1 for guidance)<\/li>\n<li>Line 8. Enter the expected life of the insulation system in years<\/li>\n<li>Line 9. Enter the number of hours per year of system operation (e.g. 8760 for full year operation)<\/li>\n<li>Line 10. Enter the conversion efficiency of the system in percentTypical conversion efficiencies for various systems are:<br \/>\n<table class=\"bottom\">\n<tbody>\n<tr>\n<td>Fossil fuel boilers (Non-condensing)<\/td>\n<td>65 - 85%<\/td>\n<\/tr>\n<tr>\n<td>Fossil fuel boilers (Condensing)<\/td>\n<td>80 - 95%<\/td>\n<\/tr>\n<tr>\n<td>Electric resistance boilers<\/td>\n<td>92 - 96%<\/td>\n<\/tr>\n<tr>\n<td>Electrically operated chillers<\/td>\n<td>300 - 700%<\/td>\n<\/tr>\n<tr>\n<td>Absorption chillers<\/td>\n<td>60 - 100%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/li>\n<li>Line 11. Select the fuel used<\/li>\n<li>Line 12. Enter cost of fuel if known or use default value<\/li>\n<\/ul>\n<h4>Assumptions<\/h4>\n<ul>\n<li>One dimensional, steady state heat transfer<\/li>\n<li>Base structure is a vertical flat steel surface<\/li>\n<li>Thermal conductivity based on ASTM Specification Values<\/li>\n<li>Installed costs of insulation are from industry sources and represent single layer installations<\/li>\n<li>Installed costs include aluminum jacketing but do not include vapor retarders or vapor sealing<\/li>\n<li>Fuel content, emissions and typical fuel costs are from <a href=\"http:\/\/www.eia.gov\/\" target=\"_blank\" rel=\"noopener\">U.S. Energy Information Administration<\/a><\/li>\n<li>Emissions are in Metric Tonne per year (MT\/yr)and are are assumed to be at the facility (except for electricity which are are at the power plant)<\/li>\n<\/ul>\n<p><strong>Note<\/strong>: NA means Not Available<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/article>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\t\t<script>\n\t\t\tvar jq = jQuery.noConflict();\n\t\t<\/script>\n\n<script id=\"calc_template\" type=\"text\/x-jquery-tmpl\">\n\t<div id=\"result_table\" class=\"top\"> \n\t\t<table class=\"calc_table\">\n\t\t\t<tr><th class=\"calc_title\" colspan=\"8\">Results<\/th><\/tr>\n\t\t\t<tr>\n\t\t\t\t<th class=\"table_header\">Thickness<br\/><span class=\"label\">(inches)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Surface Temp<br\/><span class=\"label\">(&deg;F)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Heat Loss<br\/><span class=\"label\">(Btu\/h)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Cost of Fuel<br\/><span class=\"label\">($\/yr)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Installed Cost<br\/><span class=\"label\">($)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Payback<br\/><span class=\"label\">(months)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Annual Return<\/th>\n\t\t\t\t<th class=\"table_header\">CO<span class=\"small\"><sub>2<\/sub><\/span> Emissions<br\/><span class=\"label\">(MT\/yr)<\/span><\/th>\n\t\t\t<\/tr>\n\t\t\t{{each(i, entry) figure_table}}\n\t\t\t<tr>\n\t\t\t\t\t<td>${ entry[0] }<\/td>\n\t\t\t\t\t<td>${ round_to(entry[1], 1) }<\/td>\n\t\t\t\t\t<td>${ round_to(entry[2], 0) }<\/td>\n\t\t\t\t\t<td>${ na_or_currency(entry[3])}<\/td>\n\t\t\t\t\t<td>${ na_or_currency(entry[4]) }<\/td>\n\t\t\t\t\t<td>${ round_to(entry[5], 1) }<\/td>\n\t\t\t\t\t<td>${ round_to(entry[6], 0, '%') }<\/td>\n\t\t\t\t\t<td>${ round_to(entry[7], 2) }<\/td>\n\t\t\t<\/tr>\n\t\t\t{{\/each}}\n\t\t<\/table>\n\t<\/div> \n<\/script>\n\n<script type=\"text\/javascript\">\n\tjq(document).ready(\n\t\tfunction() {\n\t\t\t\/\/ automatically update the \"#result\" field every time\n\t\t\tjq(\"input[name^=sum]\").keyup(function() {\n\t\t\t\tdo_calculation();\n\t\t\t});\n\t\t\tjq(\"select[name^=sum]\").change(function() {\n\t\t\t\tdo_calculation();\n\t\t\t});\n\t\t\tjq(\"#fuel\").change(function() {\n\t\t\t\tchange_fuel();\n\t\t\t});\n\t\t\tdo_calculation();\n\t\t}\n\t);\n<\/script>\n\n<style>\n\tbody,\n\ttable,\n\tinput,\n\tselect {\n\t\tfont-family: 'Lato', Helvetica Neue, Arial, sans-serif;\n\t\tcolor: #1e1e1e;\n\t\tfont-size: 15px;\n\t\tfont-weight: 400;\n\t\tline-height: 1.45;\n\t}\n\n\tinput {\n\t\tfont-size: 12px width: 80px;\n\t}\n\n\t.calc_table {\n\t\tpadding: 0;\n\t\tmargin: 0;\n\t\twidth: 95%;\n\t}\n\n\t.calc_table td {\n\t\tpadding: 2px;\n\t\ttext-align: center;\n\t}\n\n\t.calc_title {\n\t\tbackground-color: #CCC;\n\t\tfont-weight: bold;\n\t\ttext-align: center;\n\t\tvertical-align: middle !important;\n\t}\n\n\t.calc_table .left_cell {\n\t\ttext-align: left;\n\t}\n\n\t.calc_table .right_cell {\n\t\ttext-align: right;\n\t}\n\n\t.table_header {\n\t\tbackground: #EEE;\n\t\tfont-weight: bold;\n\t\tpadding: 4px;\n\t\ttext-align: center;\n\t\tvertical-align: top;\n\t}\n\n\t.label {\n\t\tfont-weight: normal;\n\t}\n\n\t.textinput {\n\t\ttext-align: right;\n\t}\n<\/style>\n\n<table class=\"calc_table\">\n\t<tr>\n\t\t<th class=\"calc_title\" colspan=\"2\">Input Information<\/th>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">1. Surface Area, ft<sup>2<\/sup><\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"surface_area\" name=\"sum\" value=\"1\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">2. Operating Temperature, &deg;F<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"operating_temperature\" name=\"sum\" value=\"350\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">3. Ambient Temperature, &deg;F<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"ambient_temperature\" name=\"sum\" value=\"75\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">4. Wind Speed, mph<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"wind_speed\" name=\"sum\" value=\"8\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">5. Select Insulation<\/td>\n\t\t<td class=\"right_cell\"><select id=\"insulation\" name=\"sum\">\n\t\t\t\t<option value=\"calcium\">Calcium Silicate Block (80&deg;F to 1200&deg;F) ASTM C 533 T I<\/option>\n\t\t\t\t<option value=\"glass\">Cellular Glass Block -450&deg;F to 800&deg;F) ASTM C 552 T I<\/option>\n\t\t\t\t<option value=\"elastomeric\">Elastomeric Sheet (-297&deg;F to 220&deg;F) ASTM C 534 T II, Gr 1<\/option>\n\t\t\t\t<option value=\"fiberglass\" selected>Fiberglass Board (0&deg;F to 450&deg;F) ASTM C 612 T IB<\/option>\n\t\t\t\t<option value=\"wood\">Mineral Wool Board (0&deg;F to 1200&deg;F) ASTM C 612 T IV B<\/option>\n\t\t\t\t<option value=\"polyisocyanurate\">Polyisocyanurate Board (-297&deg;F to 300&deg;F) ASTM C 591 T IV<\/option>\n\t\t\t<\/select>\n\t\t<\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">6. Installed Cost Multiplier <\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"cost_multiplier\" name=\"sum\" value=\"1.00\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">7. Emittance of Surface<\/td>\n\t\t<td class=\"right_cell\"><select id=\"surface_emittance\" name=\"sum\">\n\t\t\t\t<option value=\"0.04\">0.04 - Aluminum, new, bright<\/option>\n\t\t\t\t<option value=\"0.10\">0.10 - Aluminum, oxidized, in service<\/option>\n\t\t\t\t<option value=\"0.13\">0.13 - Stainless steel, new, cleaned<\/option>\n\t\t\t\t<option value=\"0.28\" selected>0.28 - Galvanized steel, dipped or dull<\/option>\n\t\t\t\t<option value=\"0.30\">0.30 - Stainless steel, dull, in service<\/option>\n\t\t\t\t<option value=\"0.50\">0.50 - Aluminized paint<\/option>\n\t\t\t\t<option value=\"0.80\">0.80 - Painted metal<\/option>\n\t\t\t\t<option value=\"0.90\">0.90 - All Service Jacket<\/option>\n\t\t\t\t<option value=\"0.90\">0.90 - PVC jacketing<\/option>\n\t\t\t\t<option value=\"0.90\">0.90 - No jacket<\/option>\n\t\t\t\t<option value=\"0.95\">0.95 - Black rubber\/mastics<\/option>\n\t\t\t<\/select><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">8. Expected Useful Life of Insulation System, yrs<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"useful_life\" name=\"sum\" value=\"20.0\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">9. Operating Hours per Year<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"operating_hours\" name=\"sum\" value=\"8320\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">10. Efficiency of Fuel Conversion, %<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"fuel_efficiency\" name=\"sum\" value=\"80\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">11. Select Fuel<\/td>\n\t\t<td class=\"right_cell\"><select id=\"fuel\" name=\"sum\">\n\t\t\t\t<option value=\"gas\">Natural Gas<\/option>\n\t\t\t\t<option value=\"oil\">Oil<\/option>\n\t\t\t\t<option value=\"propane\">Propane<\/option>\n\t\t\t\t<option value=\"coal\">Coal<\/option>\n\t\t\t\t<option value=\"electricity\">Electricity<\/option>\n\t\t\t<\/select>\n\t\t<\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">12. Cost of Fuel, <span id=\"fuel_units\">$\/Mcf<\/span><\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"fuel_cost\" name=\"sum\" value=\"8.00\" size=\"8\"><\/td>\n\t<\/tr>\n<\/table>\n<\/form>\n<div id=\"error_msg\" style=\"display:none;\">\n\t<p style=\"color:red;\">One of the values is empty, not a number, or lower than zero.\n<\/div>\n<!-- calculated results_template table, from above, appears here -->\n<div id=\"result_table\"><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>This calculator estimates the performance of an insulated vertical flat surface given the operating temperature, the ambient temperature, and other details about the system. Instructions Line 1. Enter the surface area of interest Line 2. Enter average operating (process) temperature for the period of operation Line 3. Enter average ambient temperature for the period of<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":9263,"menu_order":2,"comment_status":"closed","ping_status":"closed","template":"template-midg.php","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-9367","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.0 (Yoast SEO v24.0) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Energy Calculator For Equipment (Vertical Flat Surfaces) - NIA<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/insulation.org\/training-tools\/designguide\/simple-calculators\/energy-calculator-for-equipment-vertical-flat-surfaces\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Energy Calculator For Equipment (Vertical Flat Surfaces)\" \/>\n<meta property=\"og:description\" content=\"This calculator estimates the performance of an insulated vertical flat surface given the operating temperature, the ambient temperature, and other details about the system. 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Instructions Line 1. Enter the surface area of interest Line 2. Enter average operating (process) temperature for the period of operation Line 3. 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