{"id":9373,"date":"2020-12-22T18:20:27","date_gmt":"2020-12-22T18:20:27","guid":{"rendered":"https:\/\/insulation.org\/?page_id=9373"},"modified":"2021-07-27T14:39:46","modified_gmt":"2021-07-27T14:39:46","slug":"energy-calculator-for-horizontal-piping","status":"publish","type":"page","link":"https:\/\/insulation.org\/training-tools\/designguide\/simple-calculators\/energy-calculator-for-horizontal-piping\/","title":{"rendered":"Energy Calculator For Horizontal Piping"},"content":{"rendered":"<div id=\"pl-9373\"  class=\"panel-layout\" ><div id=\"pg-9373-0\"  class=\"panel-grid panel-no-style\" ><div id=\"pgc-9373-0-0\"  class=\"panel-grid-cell\" ><div id=\"panel-9373-0-0-0\" class=\"so-panel widget widget_sow-editor panel-first-child\" data-index=\"0\" ><div\n\t\t\t\n\t\t\tclass=\"so-widget-sow-editor so-widget-sow-editor-base\"\n\t\t\t\n\t\t>\n<div class=\"siteorigin-widget-tinymce textwidget\">\n\t<div class=\"field field-name-field-author field-type-text-long field-label-hidden\">\n<div class=\"field-items\">\n<div class=\"field-item even\"><\/div>\n<\/div>\n<\/div>\n<div class=\"field field-name-body field-type-text-with-summary field-label-hidden\">\n<div class=\"field-items\">\n<div class=\"field-item even\">\n<p class=\"lead\">This calculator estimates the performance of an insulated horizontal piping system given the operating temperature, the ambient temperature, and other details about the system.<\/p>\n<div id=\"calcinstr\">\n<h4>INSTRUCTIONS<\/h4>\n<ul>\n<li>Line 1. Enter the length of the piping run in linear feet<\/li>\n<li>Line 2. Select Nominal Pipe Size, NPS<\/li>\n<li>Line 3. Enter average operating (process) temperature for the period of operation<\/li>\n<li>Line 4. Enter average ambient temperature for the period of operation<\/li>\n<li>Line 5. Enter average wind speed for the period of operation (if unknown, use 1 mph for indoor, 8 mph for outdoor)<\/li>\n<li>Line 6. Select an insulation material.\u00a0<strong>Note: Calculator does not screen for material temperature limitations - Use caution<\/strong>.<\/li>\n<li>Line 7. Enter a cost multiplier to modify the default installed costs (e.g. enter 1.10 to increase costs 10%)<\/li>\n<li>Line 8. Enter the effective emittance of the exterior surface (see MIDG&gt;Design Data&gt;Table 1 for guidance)<\/li>\n<li>Line 9. Enter the expected life of the insulation system in years<\/li>\n<li>Line 10. Enter the number of hours per year of system operation (e.g. 8760 for full year operation)<\/li>\n<li>Line 11. Enter the conversion efficiency of the system in percentTypical conversion efficiencies for various systems are:<br \/>\n<table class=\"bottom\">\n<tbody>\n<tr>\n<td>Fossil fuel boilers (Non-condensing)<\/td>\n<td>65 - 85%<\/td>\n<\/tr>\n<tr>\n<td>Fossil fuel boilers (Condensing)<\/td>\n<td>80 - 95%<\/td>\n<\/tr>\n<tr>\n<td>Electric resistance boilers<\/td>\n<td>92 - 96%<\/td>\n<\/tr>\n<tr>\n<td>Electrically operated chillers<\/td>\n<td>300 - 700%<\/td>\n<\/tr>\n<tr>\n<td>Absorption chillers<\/td>\n<td>60 - 100%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/li>\n<li>Line 12. Select the fuel used<\/li>\n<li>Line 13. Enter cost of fuel if known or use default value<\/li>\n<\/ul>\n<h4>ASSUMPTIONS<\/h4>\n<ul>\n<li>One dimensional, steady state heat transfer<\/li>\n<li>Base structure is a horizontal steel pipe<\/li>\n<li>Thermal conductivity based on ASTM Specification Values<\/li>\n<li>Installed costs of insulation are from industry sources and represent single layer installations<\/li>\n<li>Installed costs include aluminum jacketing but do not include vapor retarders or vapor sealing<\/li>\n<li>Fuel content, emissions and typical fuel costs are from\u00a0<a href=\"http:\/\/www.eia.gov\/\" target=\"_blank\" rel=\"noopener\">U.S. Energy Information Administration<\/a><\/li>\n<li>Emissions are in Metric Tonne per year (MT\/yr)and are are assumed to be at the facility (except for electricity which are are at the power plant)<\/li>\n<\/ul>\n<p><strong>Note<\/strong>: NA means Not Available<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\t\t<script>\n\t\t\tvar jq = jQuery.noConflict();\n\t\t<\/script>\n\n<script id=\"calc_template\" type=\"text\/x-jquery-tmpl\">\n\t<div id=\"result_table\" class=\"top\"> \n\t\t<table class=\"calc_table\">\n\t\t\t<tr><th class=\"calc_title\" colspan=\"8\">Results<\/th><\/tr>\n\t\t\t<tr>\n\t\t\t\t<th class=\"table_header\">Thickness<br\/><span class=\"label\">(inches)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Surface Temp<br\/><span class=\"label\">(&deg;F)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Heat Loss<br\/><span class=\"label\">(Btu\/h)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Cost of Fuel<br\/><span class=\"label\">($\/yr)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Installed Cost<br\/><span class=\"label\">($)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Payback<br\/><span class=\"label\">(months)<\/span><\/th>\n\t\t\t\t<th class=\"table_header\">Annual Return<\/th>\n\t\t\t\t<th class=\"table_header\">CO<span class=\"small\"><sub>2<\/sub><\/span> Emissions<br\/><span class=\"label\">(MT\/yr)<\/span><\/th>\n\t\t\t<\/tr>\n\t\t\t{{each(i, entry) figure_table}}\n\t\t\t<tr>\n\t\t\t\t<td>${ entry[0] }<\/td>\n\t\t\t\t<td>${ round_to(entry[1], 0) }<\/td>\n\t\t\t\t<td>${ round_to(entry[2], 0) }<\/td>\n\t\t\t\t<td>${ na_or_currency(entry[3])}<\/td>\n\t\t\t\t<td>${ na_or_currency(entry[4]) }<\/td>\n\t\t\t\t<td>${ round_to(entry[5], 0) }<\/td>\n\t\t\t\t<td>${ round_to(entry[6], 0, '%') }<\/td>\n\t\t\t\t<td>${ round_to(entry[7], 2) }<\/td>\n\t\t\t<\/tr>\n\t\t\t{{\/each}}\n\t\t<\/table>\n\t<\/div> \n<\/script>\n\n<script type=\"text\/javascript\">\n\tjq(document).ready(\n\t\tfunction() {\n\t\t\t\/\/ automatically update the \"#result\" field every time\n\t\t\tjq(\"input[name^=sum]\").keyup(function() {\n\t\t\t\tdo_calculation();\n\t\t\t});\n\t\t\tjq(\"select[name^=sum]\").change(function() {\n\t\t\t\tdo_calculation();\n\t\t\t});\n\t\t\tjq(\"#fuel\").change(function() {\n\t\t\t\tchange_fuel();\n\t\t\t});\n\t\t\tdo_calculation();\n\t\t\t\/\/ \t\t    var fc = new ECalc();\n\t\t\t\/\/ fc.cost_multplier = 1;\n\t\t\t\/\/ console.log(fc.result_table()[1]);\n\t\t}\n\t);\n<\/script>\n\n<style>\n\tbody,\n\ttable,\n\tinput,\n\tselect {\n\t\tfont-family: 'Lato', Helvetica Neue, Arial, sans-serif;\n\t\tcolor: #1e1e1e;\n\t\tfont-size: 15px;\n\t\tfont-weight: 400;\n\t\tline-height: 1.45;\n\t}\n\n\tinput {\n\t\tfont-size: 12px width: 80px;\n\t}\n\n\t.calc_table {\n\t\tpadding: 0;\n\t\tmargin: 0;\n\t\twidth: 95%;\n\t}\n\n\t.calc_table td {\n\t\tpadding: 2px;\n\t\ttext-align: center;\n\t}\n\n\t.calc_title {\n\t\tbackground-color: #CCC;\n\t\tfont-weight: bold;\n\t\ttext-align: center;\n\t\tvertical-align: middle !important;\n\t}\n\n\t.calc_table .left_cell {\n\t\ttext-align: left;\n\t}\n\n\t.calc_table .right_cell {\n\t\ttext-align: right;\n\t}\n\n\t.table_header {\n\t\tbackground: #EEE;\n\t\tfont-weight: bold;\n\t\tpadding: 4px;\n\t\ttext-align: center;\n\t\tvertical-align: top;\n\t}\n\n\t.label {\n\t\tfont-weight: normal;\n\t}\n\n\t.textinput {\n\t\ttext-align: right;\n\t}\n<\/style>\n\n<table class=\"calc_table\">\n\t<tr>\n\t\t<th class=\"calc_title\" colspan=\"2\">Input Information<\/th>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">1. Length of Piping Run, ft.<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"piping_length\" name=\"sum\" value=\"1\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">2. Select Pipe Size, NPS<\/td>\n\t\t<td class=\"right_cell\"><select id=\"pipe_size\" name=\"sum\">\n\t\t\t\t<option value=\"0.5\">0.5<\/option>\n\t\t\t\t<option value=\"0.75\">0.75<\/option>\n\t\t\t\t<option value=\"1\">1<\/option>\n\t\t\t\t<option value=\"1.25\">1.25<\/option>\n\t\t\t\t<option value=\"1.5\">1.5 <\/option>\n\t\t\t\t<option value=\"2\">2 <\/option>\n\t\t\t\t<option value=\"2.5\">2.5<\/option>\n\t\t\t\t<option value=\"3\" selected>3 <\/option>\n\t\t\t\t<option value=\"3.5\">3.5<\/option>\n\t\t\t\t<option value=\"4\">4 <\/option>\n\t\t\t\t<option value=\"5\">5 <\/option>\n\t\t\t\t<option value=\"6\">6 <\/option>\n\t\t\t\t<option value=\"8\">8 <\/option>\n\t\t\t\t<option value=\"10\">10 <\/option>\n\t\t\t\t<option value=\"12\">12 <\/option>\n\t\t\t\t<option value=\"14\">14 <\/option>\n\t\t\t<\/select>\n\t\t<\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">3. Operating Temperature, &deg;F<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"operating_temperature\" name=\"sum\" value=\"350\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">4. Ambient Temperature, &deg;F<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"ambient_temperature\" name=\"sum\" value=\"75\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">5. Wind Speed, mph<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"wind_speed\" name=\"sum\" value=\"8\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">6. Select Insulation<\/td>\n\t\t<td class=\"right_cell\"><select id=\"insulation\" name=\"sum\">\n\t\t\t\t<option value=\"calcium\">Calcium Silicate (80&deg;F to 1200&deg;F) ASTM C 533 TI<\/option>\n\t\t\t\t<option value=\"glass\">Cellular Glass (-450&deg;F to 800&deg;F) ASTM C 552 T II<\/option>\n\t\t\t\t<option value=\"elastomeric\">Elastomeric (-297&deg;F to 220&deg;F) ASTM C 534 T I, Gr 1<\/option>\n\t\t\t\t<option value=\"fiberglass\">Fiberglass (to 850&deg;F) ASTM C 547 T I<\/option>\n\t\t\t\t<option value=\"wool\" selected>Mineral Wool (to 1200&deg;F) ASTM C 547 T II &amp; III<\/option>\n\t\t\t\t<option value=\"polyisocyanurate\">Polyisocyanurate (-297&deg;F to 300&deg;F) ASTM C 591 T IV<\/option>\n\t\t\t<\/select>\n\t\t<\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">7. Installed Cost Multiplier <\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"cost_multiplier\" name=\"sum\" value=\"1.00\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">8. Emittance of Surface<\/td>\n\t\t<td class=\"right_cell\"><select id=\"surface_emittance\" name=\"sum\">\n\t\t\t\t<option value=\"0.04\">0.04 - Aluminum, new, bright<\/option>\n\t\t\t\t<option value=\"0.10\" selected>0.10 - Aluminum, oxidized, in service<\/option>\n\t\t\t\t<option value=\"0.13\">0.13 - Stainless steel, new, cleaned<\/option>\n\t\t\t\t<option value=\"0.28\">0.28 - Galvanized steel, dipped or dull<\/option>\n\t\t\t\t<option value=\"0.30\">0.30 - Stainless steel, dull, in service<\/option>\n\t\t\t\t<option value=\"0.50\">0.50 - Aluminized paint<\/option>\n\t\t\t\t<option value=\"0.80\">0.80 - Painted metal<\/option>\n\t\t\t\t<option value=\"0.90\">0.90 - All Service Jacket<\/option>\n\t\t\t\t<option value=\"0.90\">0.90 - PVC jacketing<\/option>\n\t\t\t\t<option value=\"0.90\">0.90 - No jacket<\/option>\n\t\t\t\t<option value=\"0.95\">0.95 - Black rubber\/mastics<\/option>\n\t\t\t<\/select><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">9. Expected Useful Life of Insulation System, yrs<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"useful_life\" name=\"sum\" value=\"20.0\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">10. Operating Hours per Year<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"operating_hours\" name=\"sum\" value=\"8320\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">11. Efficiency of Fuel Conversion, %<\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"fuel_efficiency\" name=\"sum\" value=\"80\" size=\"8\"><\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">12. Select Fuel<\/td>\n\t\t<td class=\"right_cell\"><select id=\"fuel\" name=\"sum\">\n\t\t\t\t<option value=\"gas\" selected>Natural Gas<\/option>\n\t\t\t\t<option value=\"oil\">Oil<\/option>\n\t\t\t\t<option value=\"propane\">Propane<\/option>\n\t\t\t\t<option value=\"coal\">Coal<\/option>\n\t\t\t\t<option value=\"electricity\">Electricity<\/option>\n\t\t\t<\/select>\n\t\t<\/td>\n\t<\/tr>\n\t<tr>\n\t\t<td class=\"left_cell\">13. Cost of Fuel, <span id=\"fuel_units\">$\/Mcf<\/span><\/td>\n\t\t<td class=\"right_cell\"><input type=\"text\" id=\"fuel_cost\" name=\"sum\" value=\"8.00\" size=\"8\"><\/td>\n\t<\/tr>\n<\/table>\n<\/form>\n<div id=\"error_msg\" style=\"display:none;\">\n\t<p style=\"color:red;\">One of the values is empty, not a number, or lower than zero.\n<\/div>\n<!-- calculated results_template table, from above, appears here -->\n<div id=\"result_table\"><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>This calculator estimates the performance of an insulated horizontal piping system given the operating temperature, the ambient temperature, and other details about the system. INSTRUCTIONS Line 1. Enter the length of the piping run in linear feet Line 2. Select Nominal Pipe Size, NPS Line 3. Enter average operating (process) temperature for the period of<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":9263,"menu_order":3,"comment_status":"closed","ping_status":"closed","template":"template-midg.php","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-9373","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.0 (Yoast SEO v24.0) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Energy Calculator For Horizontal Piping - NIA<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/insulation.org\/training-tools\/designguide\/simple-calculators\/energy-calculator-for-horizontal-piping\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Energy Calculator For Horizontal Piping\" \/>\n<meta property=\"og:description\" content=\"This calculator estimates the performance of an insulated horizontal piping system given the operating temperature, the ambient temperature, and other details about the system. INSTRUCTIONS Line 1. Enter the length of the piping run in linear feet Line 2. Select Nominal Pipe Size, NPS Line 3. 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INSTRUCTIONS Line 1. Enter the length of the piping run in linear feet Line 2. Select Nominal Pipe Size, NPS Line 3. 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